Material calculator

Recycled Asphalt Calculator

Tonnage, volume and installed cost for recycled asphalt (rap), calculated at its real compacted density of 127 lb/ft³.

Paving crew laying hot mix asphalt with a paver and roller on a residential driveway, the job an asphalt calculator estimates
Asphalt is bought by the ton but installed by depth. Compacted thickness and mix density decide the tonnage long before the truck is loaded.

Your project

inches

Crews typically order 5-10% extra to cover compaction, spillage and uneven subgrade.

Recycled Asphalt (RAP) needed

10.67

US tons

Area
480 sq ft
Volume
6.22 cubic yards
Compacted density
127 lb/ft³
Truckloads (20-ton)
1
Installed cost range
$960 – $2,400

Prices are national planning averages. Asphalt is tied to crude oil and freight costs, so your local quote can land well outside this range. Always confirm with a paving contractor before budgeting.

The shareable link reopens this calculator with your exact inputs.

What is recycled asphalt (rap)?

Recycled asphalt pavement — millings or RAP — is ground-up old pavement reused as a surface or base. It costs a fraction of hot mix and compacts into a firm, semi-bound surface.

Compacted millings run about 127 lb/ft³; loose from the pile they are closer to 110 lb/ft³.

Rolling millings on a warm day lets the residual binder re-bond, which is what makes the surface hold.

How the quantity is calculated

Tons = area (sq ft) × thickness (in) ÷ 12 × 127 ÷ 2,000. Cubic yards ignore density entirely: area × thickness ÷ 12 ÷ 27. Suppliers quote recycled asphalt (rap) by the ton in most of the US, so tonnage is the number you order against.

Add a waste allowance of 5-10%. Uneven subgrade, spillage at the truck and the extra material a screed carries on the first pass all come out of your order, not the supplier's.

Typical installed cost for recycled asphalt (rap)

Installed pricing runs roughly $2.00 to $5.00 per square foot nationally for rural driveways, farm lanes, parking areas and base layers. Small jobs carry a mobilisation minimum — most contractors will not roll a crew and a roller for under about $2,500.

Prices are national planning averages. Asphalt is tied to crude oil and freight costs, so your local quote can land well outside this range. Always confirm with a paving contractor before budgeting.

Recycled Asphalt (RAP) quantity by area

At 4" compacted, 127 lb/ft³, no waste added.

AreaTonsCubic yardsInstalled cost range
500 sq ft10.586.17$1,000 – $2,500
1,000 sq ft21.1712.35$2,000 – $5,000
2,500 sq ft52.9230.86$5,000 – $12,500
5,000 sq ft105.8361.73$10,000 – $25,000
10,000 sq ft211.67123.46$20,000 – $50,000

Density comparison

MaterialCompacted densityTons per cubic yard
Hot mix asphalt (compacted)145 lb/ft³1.96
Warm mix asphalt (compacted)142 lb/ft³1.92
Porous / open-graded asphalt130 lb/ft³1.76
Asphalt millings (compacted)127 lb/ft³1.71
Asphalt millings (loose)110 lb/ft³1.49
Crushed aggregate base (compacted)135 lb/ft³1.82
Loose gravel105 lb/ft³1.42

Frequently asked questions

+How much does recycled asphalt (rap) weigh per cubic yard?

About 1.71 US tons per cubic yard compacted, based on a 127 lb/ft³ density.

+How many tons of recycled asphalt (rap) cover 1,000 square feet?

At 4" compacted, about 21.17 tons before waste allowance.

+What does recycled asphalt (rap) cost installed?

Roughly $2.00-$5.00 per square foot nationally, before mobilisation minimums and site prep.